Complete automated benchtop bioreactor

CSTR Bioreactor Module

A laboratory benchtop platform featuring a borosilicate glass bioreactor, integrated measurement, automated control, and a 304 stainless steel frame.

SA-MARTE CSTR Bioreactor Module

Configuration

Benchtop bioreactor and frame

  • Borosilicate glass laboratory bioreactor with a spherical bottom;
  • 1,500 mL working capacity;
  • Measurement and control module;
  • 304 stainless steel benchtop.

304 stainless steel lid

  • Central connector for mechanical impeller;
  • Four ports for internal sensors;
  • Connections for acid and base, gas sensors, and up to three chemical reagents;
  • Sealing ring;
  • Tri-Clamp-type quick-release 304 stainless steel fastener.

Sensors and agitation

Internal sensors

PT100 temperature sensor and dissolved oxygen sensor. The four ports can be configured for a pH electrode, temperature sensor, level sensor, density and viscosity sensor, O2 electrode, diffuser stone, and gas inlet.

In-line sensors

CO2 sensor, methane sensor, pH sensor, density and viscosity sensor, ultrasonic level sensor, ammonia sensor, hydrogen sensor, pressure sensor, and two gas flow sensors.

Shaft-driven agitation

  • 304 stainless steel shaft with Viton seal;
  • Mechanical drive by stepper motor;
  • Speed control and logging via computer;
  • Mounted on the lid;
  • Three shaft types with propeller/disperser impellers: Rushton, Naval, or Marine;
  • Adjustable height.

Aeration and temperature control

Aeration

  • Built-in oil-free compressor with microbiological filter or auxiliary inlets at the rear of the console;
  • Gas dissolution through a stainless steel microporous diffuser stone;
  • Flow rate adjusted using a manual rotameter.

Temperature-controlled bath

  • 10-liter reservoir;
  • Temperature range from −10 °C to 100 °C;
  • Adjustable hysteresis from 0.1 to 5 °C;
  • 0.1 °C resolution;
  • ON/OFF or PID control, digital readout, and PT100 sensor;
  • Quiet magnetic pump for internal and external recirculation;
  • Flow rate of 19 liters/min;
  • Outlet and return nozzles for external circulation.

Cooling and heating

Cooling system with 1/4 HP output and heating by a 2000 W 304 stainless steel electrical heating element.

Interface and control parameters

Interface

  • Fixed 10-inch touchscreen interface;
  • Automation and communication with all sensors;
  • Wi-Fi connectivity for remote monitoring;
  • USB ports;
  • RS 485 ports.

Dosing and integration

  • Five peristaltic pumps for adding or extracting liquids;
  • Five autoclavable glass bottles;
  • Connections and tubing;
  • Integration of internal and in-line sensors;
  • Analog pressure gauge;
  • Gas sensor line.